THIS IS THE UGLY FACTS ABOUT AUDI G28

This Is The Ugly Facts About Audi G28

This Is The Ugly Facts About Audi G28

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How to Replace an Audi G28 Engine Speed Sensor

Charles the Humble Technician teaches how to replace the G28 Engine Speed Sensor. The sensor is situated at the top of the transmission just above the flywheel ring gear. It sends a message to the ECU through the grey wire T55/49 and then to the tachometer in the instrument cluster.

1. Engine Speed Sensor

The grey wire is located on the outside of the transmission, above the flywheel ring. The sensor transmits signals through the grey wire to pin T55/49. The ECU uses this information to regulate boost and fuel. It also sends an indication to the G5 tachometer in the instrument cluster.

The sensor is used to connect with the G40 Camshaft position Sensor. The ecu needs to know when the crankshaft is TDC and the location of the camshaft so it can start spark and injectors in the right way.

If this sensor fails, the ECU will display an error code P00160. This indicates that the Crank Shaft is not in alignment with the Intake Camshaft. It could also indicate the possibility of a chain stretch or jumpy chain link in the upper chain of timing. The code will not appear without the additional information supplied by other sensors (G4 or G40).

Testing is a bit tricky because there are two pins for the connector and they have different functions however the best method to test it is to measure resistance between the sensor and the ECU. It should read around 1000 ohms when it is at full operation. Look for evidence of coolant or oil in the connector bay if there are problems with this part.

2. Injectors

Yesterday, when accelerating from highway paytoll at a high speed I noticed a significant reduction in power. It was as if the engine had run out of gas. Or, my injectors were not firing. Today, i pulled out the spark plugs. Three were soaked with gazoline and the 4th one was dry. When I crank the engine without sparks, i place a tissue on top of each injector hole and the 3 that were drenched in gazoline pop out, but the 4th one stays closed. I tested the ground connection of ECU pins 14,30 and 48/55. I got 0ohm. I'm assuming the issue is somewhere else.

I also tried to reset PID without success. The car is able to start if the G28 is not plugged in and it runs perfectly when it is plugged in however it has the here intermittent misfire issue at higher RPM. The coolant sensor (G62), even when it is unplugged, shows an ice temperature of -49c. Also, i noticed that the oil pressure gauge in the cockpit shows 2 bar while the actual pressure is 0.0 when I crank up the engine.

I don't know what to do. I think I've eliminated everything else. I'm afraid i may have missed something. Please let me know should you have any suggestions! TIA!

3. Fuel Pump

The fuel pump of the g28 receives a signal from the RPM sensor. The GM-style transmitter is identical to the G4 and both function in the 80 100 200, UrS and RS2 cars which is why you can easily locate one at a wrecking yard or at a parts store. It is easy to test them - just switch your DMM into resistance mode and test the distance between pins 1 and 2 (with the bump at the connector end facing up). They should be infinite Ohms.

4. ECU

Our 20vt turbo (3B, AAN, ABY and ADU) engines have an audi spare key replacement ECU that needs to be aware of the speed and position of the crankshaft to make decisions about timing of the fuel injectors, etc. To accomplish this, it makes use of a Crank Position Sensor (G4) and an Engine Speed Sensor (G28). If either of these sensors go badly, you will see codes on the diagnostic scanner that can lead to engine shutdown.

Some of the symptoms of a malfunctioning G28 sensor are an get more info inaccurate gearbox rev counter, gears shifting quicker than normal and/or misfiring when you are in gear. If you experience any of these problems, it is likely that your sensor is deteriorating and requires replacement. They're cheap and easy to find especially if they're a Bosch model like ours. You can also choose the GM version of this part is also a good choice.

5. Tachometer

A failing engine speed sensor could be the reason behind numerous problems in your car. It's a crucial component of the transmission of your Audi since it sends information to the ECU about how fast or slowly the car's engine is spinning. If the sensor fails, it will affect the performance of the transmission as well as the rest of the audi car keys replacement car's components.

The G5 engine speed sensor is situated on the edge of the transmission just above the flywheel ring gear. It transmits a signal to the ECU at pin T55/49 via an uncolored wire. The ECU utilizes this signal to control the flow of fuel and boost as well as timig. It also relays it to the G5 Tachometer in instrument cluster. You can test for sensor failure by checking continuity from the sensor to the tachometer. You can also examine the continuity between pins T55/49 of the audi replacement key uk ECU and pin T6a/1 of the instrument cluster (trace [79]) and between pin T6a/1 as well as pin T26a/12. There should be an average resistance of 1000 ohms in these areas. This is a typical component across the Audi 80 100, 200, UrS and RS2 range from 1985 MC until the 1997 UrS AAN and 1995 RS2 ADU, so the best parts could be found in wrecking yards.

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